SOLUTIONS

生產流程

我們如何領先業界?

宏奇泵浦從創業到近幾年,大部分的零件都是由外包商供應,因此品質皆由各個供應商所控制。很快的我們查覺到,為了保證我們的泵浦以及泵浦內零件的高品質。為了將零件之品質控制得更優,我們決定各部分的零件盡可能的由本公司製造。這項創舉進行了幾年,我們的泵浦裡面大約有95%的零件皆由本公司製造,並在廠內測試完畢。這項優勢也促使我們能夠快速的變換產品設計,來滿足顧客需求。

為求蛻變,宏奇泵浦挹注大量的資金於機械製造設備。現今,宏奇泵浦從模具設計、模具製造、沖壓、銲接、切削、加工、射出成型、組立、測試到包裝的所有製造過程幾乎能夠完全掌握。現今,我們有足夠的信心來保證宏奇泵浦的高品質,極具一定的水準與競爭力。

完整的製程設備
▪ 自有的鑄造廠

宏奇本身擁有組裝泵浦所需不繡鋼零件之精密鑄造廠。因此,我們擁有極優越與極具彈性的客制化能力、多樣材料選擇以及優越的品質。最重要的是,精密鑄造比傳統鑄造方式更符合成本效益。

該項精密鑄造過程是由自動化品質控制系統監造,藉由光譜分析儀反覆不斷地測試的同時也人工檢查來進一步確保產品品質。

▪ 高品質不繡鋼

不鏽鋼的選用在製造過程當中扮演了極重要的角色。不鏽鋼最初以一大捲薄片的形式進到工廠,經加工成零件,最後以高品質泵浦的形式離開工廠。為了做出高可靠度以及高耐用度的泵浦,不鏽鋼的品質是至關重要的,尤其是在飲用水以及水處理設備上。

臺灣以高品質不鏽鋼聞名於世,我們選用AISI304與AISI316兩種不鏽鋼生產我們的泵浦。AISI316相較於AISI304更耐腐蝕,因而用於腐蝕性液體與水處理設備。

▪ 模具
我們使用超過一千種以上的模具製造泵浦各部分的零件。沖壓模具的品質是控制沖壓精確度的重要關鍵,這將會影響了零件成品的精細度與品質。因此,我們使用CAD與CAM系統於設計與製造過程,以確保零件尺寸與一致性。

▪ 銲接技術

我們精於不繡鋼銲接技術的技術人員暸解到每個銲接不繡鋼的過程都是非常重要的,這過程會影響著泵浦的整體品質。受過專業訓練的銲接人員暸解與察覺到不繡鋼銲接的困難度與複雜性,也因為這樣的認知使他們不斷地致力追求難以達到的高品質水準。雖然不繡鋼是很受歡迎的銲接材料,但是不繡鋼在銲接的過程中會因為其高熱膨脹特性而非常容易出現變型及扭曲。銲接人員因此極專注在金屬的微結構以避免破損及變形,由於優秀銲接人員的努力,造就了眾所皆知的高品質宏奇泵浦。

為了匹配具備優異技術的銲接人員,銲接部門配備了現今最先進的銲接機具以及儀器,賦予他們能夠達到客戶要求的銲接品質。

品質保證

宏奇泵浦從國內外購入最新技術的測試設備以確保自身所有出產的零件與泵浦能夠符合內部與客戶對規格的要求。

優秀的技術人員擁有最適宜的測量工具、機臺與接受完善的指導,在這樣的條件下,使他們能夠確保品質以及工藝。

為了進一步確保本公司的產品品質,我們品質管理部門有一套行之多年的正規品質確保措施;也就是這個每天進行的監控步驟讓我們能夠獲得ISO 9001品質管理認證。

我們所呈現出的優良品質,都是由持續不斷自我訓練、自我改進的優秀生產部同仁們的無私支持與謹守崗位地奉獻,才造就了今日的宏奇。

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生產流程

精準掌控內部狀況與生產流程

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高品質

我們對於品質的高要求以達成對客戶的承諾

WE HAVE

PRODUCTION PROCESS
COMPLETE

STAIRS's own foundry

  We have our own foundry for investment casting where we produce cast stainless steel parts for our pumps. The investment casting process provides incredible design flexibility, numerous material options and superior quality. Best of all, investment casting is typically more cost effective than traditional casting methods.

  The precision casting process is controlled and monitored by a computerized quality control system.
Composite testing is done with a sophisticated spectrometer. Manual checks are conducted continually to further ensure quality.

Highest quality of stainless steel

  The use of stainless steel plays a vital role in our production process. The stainless steel arrives in large rolls of sheet at our factory, is processed into parts and finally leaves our factory as high grade pumps. The quality of the stainless steel is critical in making the pumps highly reliable and durable. The quality of the steel is especially crucial in potable water and process water applications.

  Taiwan is well known for its high quality of stainless steel. In our production process we use two different types of stainless steel: stainless steel AISI 304 and AISI 316. The second type is more corrosion resistant than the first and is therefore used for aggressive liquids and process water.

Molds

  We use more than one thousand molds to produce parts for our pumps. The quality of the stamping molds is important in controlling the precision of the stampings and thus quality and consistency of the parts. CAD and CAM systems are used in controlling the design and manufacturing process that assures dimensional and component integrity.

Welding Technology

  Our skilled stainless steel welding technicians realize that every step in the process of stainless steel welding is important and contributes to the overall quality of the pumps.
Our trained welders know and appreciate the difficulty and complexity of stainless steel welding, allowing them to consistently achieve levels of quality that are hard to come by. Though stainless steel is a popular welding material, due to high thermal expansion, it is prone to warping and distortions during the welding process. Our welders pay close attention to the metal's microstructure in order to prevent cracking and deformation, and due to this careful attention to detail, are able to achieve the high quality for which Stairs pumps are known.
More
  To complement our highly skilled welding technicians, our welding department contains some of today's most advanced welding equipment and instruments, giving our welders the tools and technology to help them consistently complete demanding welding projects.
  We use the following welding methods to produce the highest quality of pump components.

Machining

  Pump parts require strict tolerances for quality. In 2000, STAIRS made a conscious decision to move into manufacturing more of its own parts. This has resulted in a heavy investment program equipping the company with a range of CNC milling and turning machines. These machines complement and enhance the existing manual machines that equipped our machining department.

  Our machine shop has full fledged inspection facilities including digital height gages, surface table and other inspection measuring & testing equipment.

  In-house, as well as outside training programs for our technicians assure knowledgeable and highly qualified staff to complement our modern production equipment.

Assembly

  We have two assembly factories for industrial pumps and borehole submersible pumps. The complete assembly lines are designed for efficient assembly, calibration and testing. After a final inspection, pumps are then packed and prepared for shipment.

  These streamlined production lines have allowed us to achieve cost savings by reducing manpower requirements, cycle times, reject rates and increasing overall efficiencies, while at the same time increasing production capacity and maintaining our high quality standards.